Save maintenance and component costs by eliminating moisture in electrical cabinets Moisture in electrical cabinets, control panels and motor chambers can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is especially critical in food processing industries, since moisture can lead to mold or bacterial growth and make regulatory concerns.
Save maintenance and component expenses by eliminating moisture in electrical cabinets
Moisture in Low Humidity Control Cabinets, control panels and motor compartments can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is especially critical in food processing industries, since moisture can lead to mold and bacterial growth and produce regulatory concerns. Purging the compartment with air dried by way of a system employing a filter and membrane supplies a reliable solution with considerably lower initial and operating costs. The program can be applied on the 24/7 basis even during washdown procedures (when drying is most needed).
Removing water vapor from air by way of a filter as well as a membrane
Water, compressor oils and particulate matter can be taken from compressed air (input temperature range =40-120oF and also the input pressure range = 60-150 psig) utilizing a coalescing filter and a hollow membrane module. The coalescing filter removes water droplets, oil and particulate materials having an efficiency of 99.99% at .01 µm as well as the hollow membrane fibers remove water vapor to supply dry air using a dew point of -7oF from saturated inlet air of 100oF and 100 psig.
Using a cabinet dryer avoids downtime
Cabinet dryers have zero moving parts and require minimum maintenance; periodic replacing of a filter can be practiced during routine system shutdowns. As an example, a meat processing plant inside the Midwest that used a heater to help keep a user interface dry found it was replacing the keypad every 3 weeks. After it replaced the heater having a cabinet dryer, it had been easy to operate for 6 months or more at the same time with no failures, replacing the filter on a routine maintenance basis.
An identical cabinet drying system was placed on metallic detection system at Dan’s Prize, a division of Moisture Control Cabinets. Before the dryer was employed, it had been required to stop production 3 times per week to get rid of moisture from your detector. According to Tom Breslin, Manager of Plant Engineering, “once we installed our dryer system, the problem went away. The dryer has been around location for about a year, without any maintenance issues.”
Dried compressed air reduces operating costs
The operating price of a filter/membrane based product is considerably lower compared to alternative systems. As an example, Lee Clarkson, production engineer at Ross Industries in Midland VA, a manufacturer of meat tenderizers, food packaging equipment, and food processing systems, reports “essentially no operating costs for the membrane dryer once the method is installed, except for annual cartridge replacement. Within the case of the meat processing plant discussed above, a saving of about $25,000/year was taken from eliminating the need to replace the cpanel and from down time during the replacement time.”
The Dehumidifying Dry Cabinets provides an effective, reliable and inexpensive approach to the problem of mold or premature component failure as a result of moisture. The program will not require electricity, has no moving parts and xakleh be used on the 24/7 basis, even during washdown procedures. The combination of a coalescing filter along with a membrane filter provides air using a dew point of -7oF and a relative humidity of 10% or less, making certain cabinets will be kept bone dry.