FTTH Wire Production Line – State-of-the-art Production System
Have you realized that contemporary fiber optic cabling setups function at velocities of up to 190 meters per minute? This incredible efficiency is made possible by innovative manufacturing solutions engineered for high-speed output.
These systems are developed to manage various cable types, such as connection cables and compact buffered wires. Their compact design, often under twenty-six meters, renders them perfect for state-of-the-art factories.
Integration with smart factory systems ensures seamless functioning. Through MES/ERP connectivity, these fiber ribbone line assembly lines deliver unparalleled accuracy and productivity. This renders them the leading option for businesses aiming to stay ahead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Productive manufacturing setups play a vital role in addressing the increasing requirement for steadfast connections. These systems aim to manufacture premium glass-fiber cables that power modern networks. With advanced technology, they provide for precision and swiftness in every step of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line is an integrated system for manufacturing FTTH drop cables. These cables consist of bare fibers reinforced with iron or FRP materials, combined with shielding casings. Consequently, it forms a robust and effective system for high-speed internet connections.
It supports multiple substances, such as PVC, LSZH, and PE polymers. This flexibility ensures it can meet diverse industry needs. Moreover, the 4-head fiber pay-off system delivers exact tension management, maintaining accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its accuracy and performance. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are revolutionizing the way fiber optic cables are produced. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Central to our setup is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It secures steady standards in all cables manufactured. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9-meter Reel Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Live process supervision |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Aspect | Benefit |
|---|---|
| Rapid Throughput | High productivity |
| Low Energy Requirement | Cost savings |
| ≤0.02dB/km Loss | Top operational efficacy |
| Optimal Operator Work Level | User-friendly setup |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.